FEMORAL CAP

Attached to the top of the femoral stem, a femoral cap must be machined to size and then polished to reduce the wear of the socket liner, ensuring maximum life of the implant. Often machined from cobalt chrome bar stock, the component demands high tolerances and surface quality. CBN inserts can provide a substantial advantage in meeting these challenges.

YOUR MANUFACTURING CHALLENGES

Ensure stability
Improve chip evacuation
Boost productivity
Optimize turning of femoral caps
Attain reliable tool performance

TURNING AND GROOVING OPERATIONS

Your Challenges:		Ensure stability Improve chip evacuation
Our Solution:		MDT Jetstream Tooling delivers a high-pressure jet of coolant through the top clamp. The MDT system’s serrated contact surfaces between the insert and toolholder provide the cutting process with very good stability.
Product:		MDT Jetstream Tooling
Your Benefits:		Increased process reliability Enhanced productivity Improved safety High performance
Ideal for:		Femoral caps

FINISH MACHINING
Your Challenge:		Boost productivity
Our Solution:		CBN200 grade incorporates a unique metal binder with fine grain size to provide exceptional toughness and wear resistance in hard turning and hard milling. Available in tipped, multi-tipped, full-faced and solid formats.
Product:		Secomax™ CBN200 Grade Inserts
Your Benefits:		Robust performance High process security Shorter cycle times
Ideal for:		Femoral caps

TURN SPHERICAL CUPS
Your Challenge:		Optimize turning of femoral caps
Our Solution:		Round turning inserts strike an excellent balance of process security and productivity during internal turning. The inserts can reduce cycle times by 50% and tooling costs by 33%.
Product:		Round Turning Inserts
Your Benefits:		Higher output Improved profitability
Ideal for:		Acetabular cups Femoral caps

PARTING OPERATIONS
Your Challenge:		Attain reliable tool performance
Our Solution:		The MDT (Multi-Directional Turning) system includes holders and inserts that feature our unique Secoloc insert clamping solution consisting of a top clamp with serrated contact surfaces between the insert and toolholder to optimize performance.
Product:		MDT System
Your Benefits:		Tremendous stability Reliable results Increased productivity Stable process High repeatability
Ideal for:		Femoral caps

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